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Mini-Mill: Adding An X Axis DRO |
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Adding an X axis DRO on the mini-mill. |
| People
have put their X axis DRO in various positions, on the back is one of them,
but since I don't have the display unit built yet, I need to be able to
actually see the readout. I looked to see where I could put it, and of
course, the front was the only other option. I picked a 12 inch
horizontal unit for the X axis. |
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The whole scale can
be mounted with two pieces of aluminum angle. This is about 1 1/2 inch
by 1/8 inch thick aluminum angle, so it's moderately sturdy. I used
the existing mill bolts that hold on the end plates on the table.
They're both M6-1.0, and I bought plenty of them. |
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I used the existing
pointer hole, also tapped for M6-1.0, to mount the readout. This time,
I could use the existing bracket, although there was not enough space for
it. I had to mill down a part of the bracket to enable it to fit, but
this was much easier than making a bracket. |
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Holding the scale
in place with a clamp allows me to see just what will fit and what will not,
and to check clearances. The back side is trimmed down a little to
clear the casting, and the right side is trimmed down to just clear the
bracket. I also rounded the corners a bit later. |
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This only has to
get close, since there's a bit of slop in the design. The bracket has
not been cleaned up yet, but you can see that it does clear the casting.
It looks better once it got cleaned up, really. |
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The scale mounts
the same way as the Z axis scale, so all I need to do is to tap the bracket
for an M5-0.8 screw, the same sort used on the Z axis. What you don't
see is the the mounting hole is slotted so I can adjust the front/back
distance of the scale. The existing scale bracket allows me to do an
up/down adjust, and the left/right only has to get close. |
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Here's the overall
view of the right side. There's enough space between the gib mounting
screw and the scale that I'm ok so far. If I decide to get picky about
it, a piece of rod suitably tapped will be a good extender. I might
want to do that on the Z axis as well. |
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Mounting the scale
on the left side is done just exactly the same way. I can adjust each
scale position up and down, and in and out, so that lets me get the scale
adjusted within a few thousandths. |
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Here's the overall
picture. You will notice that the workbench is messier than it was
before, just wait until the project is finished. |
| So here
we are, I've managed to install the X and Z axis readouts. The connector for
the X axis readout might be in the way a bit, but I'm hoping that they are
right angle, it would be nice. Low profile will also help. One
reason that the scale is so far out is that the mill fixtures have an
alignment tab that fits to the front of the table. Everything is
aligned from there, but the lip takes a bit of space, and the scale has to
allow for that.
Next will be the Y axis |